technical parameter  |  Catalog-ID 000226

Bm1 
EN AW-5754 [AlMg3]
Bm2 
EN AW-5754 [AlMg3]
 
91 °
 
 
0.0 mm
 
 
5.0 mm
 
5.0 mm
 
 
 
 
1.5 mm
 
 
8.1 mm
 
 
4.0 mm
 
 
 
 
 
 



 

Process parameter

sequence
of weld		 process Transfer
modes		 Welding filler
Dimensions
[mm]		 welding current

[A]		 welding
voltage
[V]		 arc Current
polarity		 wire feed
rate
[m/min]		 welding
speed
[cm/min] / [mm/s]		 heat input
[KJ/mm]
01 141 S Ø 1.6 100 ±10% 17.0 AC

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
22.3
EN AW-5754 [AlMg3]
 
Filler metal 1
Material group
S
 
Norm name ISO
ISO 18273-S Al 5356A ( AlMg5Cr(A) )
Norm name AWS
Trade name
berAlweld M5356
Certificate of Approval
zw_1336_61.001.01.pdf
 
parent metal 2 (Bm2)
Material group
22.3
EN AW-5754 [AlMg3]
 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval
Protective gas group
ISO 14175 - I1
10
  l/min
Norm name ISO
ISO 14175 - I1
Manufacturer's name
Argon 4.6 (Linde AG)
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
Component 1
Component 2
 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 
tungsten elektrode
WC 20
3.2 Ø/mm
preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h
redrying temperature
 °C
Time
 h
WPQR-no.
WPQR-0102-01
Date
Code/Testing standard
examining body
WPQR-report
 
weld preparation
- Scherenschnitt
- In der Schweißzone absolut Öl- Fettfrei (Reinigung z.B. mit Aceton)
- Zusatzwerkstoff Schmirgeln und ggf. mit Aceton reinigen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR
Document read in

Code/Testing standard (ISO 5817: B)

Visual inspection

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 1
Desired value (WPS)
t1  =  5.0 mm     t2  =  5.0 mm  
D1  =      D2  =   
a1  =  4.0 mm     a2  =   
z1 z2 a1 B C D h1 B C D
 Measuring point 1    3.6 - 4.6 3.2 - 5.1 2.8 - 5.6   
  z3 z4 a2       h2      
 Measuring point 2    3.6 - 4.6 3.2 - 5.1 2.8 - 5.6   
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1      
  z3 z4 a2       h2      
 Measuring point 2      
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1      
  z3 z4 a2       h2      
 Measuring point 2      
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1      
  z3 z4 a2       h2      
 Measuring point 2      
No. DL / WL

0507 - linear misalignment

 		Y/N
X

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

 		Y/N
X

0515 - root concavity

 		Y/N
X

5012 - intermittent undercut

 		Y/N
X
   
  Assessment
accepted / not accepted