technical parameter  |  Catalog-ID 000327

Bm1 
EN 10025-2 - S235JR
Bm2 
EN 10025-2 - S235JR
 
92 °
 
 
0.0 mm
 
 
10.0 mm
 
10.0 mm
 
 
 
 
1.0 mm
 
 
12.0 mm
 
 
6.0 mm
 
 
 
 
 
 

Process parameter

sequence
of weld
process Transfer
modes
Welding filler
Dimensions
[mm]
welding current

[A]
welding
voltage
[V]
arc Current
polarity
wire feed
rate
[m/min]
welding
speed
[cm/min] / [mm/s]
heat input
[KJ/mm]
01 111 B Ø 3.2 160 ±10% 27.2 DC(+) 6  /  1.00   3.482
02 111 B Ø 3.2 150 ±10% 27.0 DC(+) 9  /  1.50   2.160
03 111 B Ø 3.2 150 ±10% 27.0 DC(+) 9  /  1.50   2.160

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.1
EN 10025-2 - S235JR

 
Filler metal 1
Material group
FM1
B
 
Norm name ISO
ISO 2560-A-E 42 6 B 32
Norm name AWS
AWS A5.5: E8018-G
Trade name
Castolin 6666
Certificate of Approval
 
parent metal 2 (Bm2)
Material group
1.1
EN 10025-2 - S235JR

 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval

Protective gas group
  l/min
Norm name ISO
Manufacturer's name
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
Component 1
Component 2

 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 

tungsten elektrode
 Ø/mm

preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h

redrying temperature
 °C
Time
 h
WPQR-no.
Date
Code/Testing standard
examining body
WPQR-report
 
weld preparation
- Brennschnitt
- im Schweißnahtbereich Rost-,Öl- und Fettfrei
 
Remarks
- Schlacke entfernen
Document read in

Code/Testing standard ()

Visual inspection

ISO 17637 / Assessment norm  ()

Number of samples
Desired value (WPS)
t1  =  10.0 mm     t2  =  10.0 mm  
D1  =      D2  =   
a1  =  6.0 mm     a2  =   
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
No. DL / WL

0505 - incorrect weld toe

Y/N
X
   
   

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

Y/N
X

0515 - root concavity

Y/N
X

5011 - continuous undercut

Y/N
X

5012 - intermittent undercut

Y/N
X
   
  Assessment