technical parameter  |  Catalog-ID 000001

Bm1 
EN 10025-2 - S235JR
Bm2 
EN 10025-2 - S235JR
 
91 °
 
 
0.0 mm
 
 
3.0 mm
 
3.0 mm
 
 
 
 
1.0 mm
 
 
4.9 mm
 
 
2.5 mm
 
 
 
 
 
 



 
Angle of the welding torch
110 °

Process parameter

sequence
of weld		 process Transfer
modes		 Welding filler
Dimensions
[mm]		 welding current

[A]		 welding
voltage
[V]		 arc Current
polarity		 wire feed
rate
[m/min]		 welding
speed
[cm/min] / [mm/s]		 heat input
[KJ/mm]
01 111 B Ø 2.5 80 ±10% 27.0 DC(+) 18  /  3.00   0.576

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.1
EN 10025-2 - S235JR
 
Filler metal 1
Material group
FM1
B
 
Norm name ISO
ISO 2560-A-E 42 6 B 32
Norm name AWS
AWS A5.5: E8018-G
Trade name
Castolin 6666
Certificate of Approval
zw_345_10.024.03.pdf
 
parent metal 2 (Bm2)
Material group
1.1
EN 10025-2 - S235JR
 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval
Protective gas group
  l/min
Norm name ISO
Manufacturer's name
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
WPS/WPQR-001-01
Component 1
Component 2
 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 
tungsten elektrode
 Ø/mm
preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h
redrying temperature
350 °C
Time
2.0 h
WPQR-no.
WPQR-001
Date
02/01/2023
Code/Testing standard
BS EN ISO 15611:2003
examining body
DEMO-Centrum
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
- Blech = Scherenschnitt
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR
- Schlacke und Schweißspritzer entfernen

Code/Testing standard (ISO 5817: B)

Visual inspection Fracture test

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 1
Desired value (WPS)
t1  =  3.0 mm     t2  =  3.0 mm  
D1  =      D2  =   
a1  =  2.5 mm     a2  =   
WPS-00001-1 z1 z2 a1 B C D h1 B C D
 Measuring point 1 3.6 3.7  2.5  2.5 - 3.9 2.3 - 4.1 ≥ 2.1  0.5  ≤ 1.5 ≤ 1.8 ≤ 2.3
  z3 z4 a2       h2      
 Measuring point 2 3.7 3.7  2.6  2.5 - 3.9 2.3 - 4.1 ≥ 2.1  0.4  ≤ 1.5 ≤ 1.8 ≤ 2.3
 
WPS-00001-2 z1 z2 a1 B C D h1 B C D
 Measuring point 1    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
  z3 z4 a2       h2      
 Measuring point 2    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
 
WPS-00001-3 z1 z2 a1 B C D h1 B C D
 Measuring point 1    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
  z3 z4 a2       h2      
 Measuring point 2    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
 
WPS-00001-4 z1 z2 a1 B C D h1 B C D
 Measuring point 1    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
  z3 z4 a2       h2      
 Measuring point 2    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
No. DL / WL

0505 - incorrect weld toe

 		Y/N
X

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

 		Y/N
X

0515 - root concavity

 		Y/N
X

5011 - continuous undercut

 		Y/N
X

5012 - intermittent undercut

 		Y/N
X
  Assessment
accepted / not accepted
WPS-00001-1

X

  

  

  

  


accepted

  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  


ISO 9017 / Assessment norm (ISO 5817: B)

No. DL / WL position of<br />fracture

2011 - gas pore

 		Y/N
X

2016 - worm-hole

 		Y/N
X

0301 - slag inclusion

 		Y/N
X

4011 - lack of fusion

 		Y/N
X

4012 - lack of fusion

 		Y/N
X

4013 - lack of fusion

 		Y/N
X

0402 - incomplete penetration (lack of penetration)

 		Y/N
X
  Assessment
accepted / not accepted
WPS-00001-1

X

  

  

  

  

  

  


accepted
WPS-00001-2

  

  

  

  

  

  

  


accepted