technical parameter  |  Catalog-ID 000001

Bm1 
EN 10025-2 - S235JR
Bm2 
EN 10025-2 - S235JR
 
91 °
 
 
0.0 mm
 
 
3.0 mm
 
3.0 mm
 
 
 
 
1.0 mm
 
 
4.9 mm
 
 
2.5 mm
 
 
 
 
 
 



 
Angle of the welding torch
110 °

Process parameter

sequence
of weld		 process Transfer
modes		 Welding filler
Dimensions
[mm]		 welding current

[A]		 welding
voltage
[V]		 arc Current
polarity		 wire feed
rate
[m/min]		 welding
speed
[cm/min] / [mm/s]		 heat input
[KJ/mm]
01 111 B Ø 2.5 80 ±10% 27.0 DC(+) 18  /  3.00   0.576

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.1
EN 10025-2 - S235JR
 
Filler metal 1
Material group
FM1
B
 
Norm name ISO
ISO 2560-A-E 42 6 B 32
Norm name AWS
AWS A5.5: E8018-G
Trade name
Castolin 6666
Certificate of Approval
zw_345_10.024.03.pdf
 
parent metal 2 (Bm2)
Material group
1.1
EN 10025-2 - S235JR
 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval
Protective gas group
Norm name ISO
Manufacturer's name
backing gas
Norm name ISO
Manufacturer's name
Protective gas group
Norm name ISO
Manufacturer's name

other parameters

internal no.
WPS/WPQR-001-01
Component 1
Component 2
 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 
tungsten elektrode
 Ø/mm
preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h
redrying temperature
350 °C
Time
2.0 h
WPQR-no.
WPQR-001
Date
02/01/2023
Code/Testing standard
BS EN ISO 15611:2003
examining body
DEMO-Centrum
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
- Blech = Scherenschnitt
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR
- Schlacke und Schweißspritzer entfernen

Code/Testing standard (ISO 5817: B)

Visual inspection Fracture test

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 1
Desired value (WPS)
t1  =  3.0 mm     t2  =  3.0 mm  
D1  =      D2  =   
a1  =  2.5 mm     a2  =   
WPS-00001-1 z1 z2 a1 B C D h1 B C D
 Measuring point 1 3.6 3.7  2.5  2.5 - 3.9 2.3 - 4.1 ≥ 2.1  0.5  ≤ 1.5 ≤ 1.8 ≤ 2.3
  z3 z4 a2       h2      
 Measuring point 2 3.7 3.7  2.6  2.5 - 3.9 2.3 - 4.1 ≥ 2.1  0.4  ≤ 1.5 ≤ 1.8 ≤ 2.3
 
WPS-00001-2 z1 z2 a1 B C D h1 B C D
 Measuring point 1    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
  z3 z4 a2       h2      
 Measuring point 2    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
 
WPS-00001-3 z1 z2 a1 B C D h1 B C D
 Measuring point 1    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
  z3 z4 a2       h2      
 Measuring point 2    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
 
WPS-00001-4 z1 z2 a1 B C D h1 B C D
 Measuring point 1    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
  z3 z4 a2       h2      
 Measuring point 2    2.5 - 3.9 2.3 - 4.1 ≥ 2.1   
No. DL / WL

0505 - incorrect weld toe

 		Y/N
X

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

 		Y/N
X

0515 - root concavity

 		Y/N
X

5011 - continuous undercut

 		Y/N
X

5012 - intermittent undercut

 		Y/N
X
  Assessment
accepted / not accepted
WPS-00001-1

X

  

  

  

  


accepted

  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  


ISO 9017 / Assessment norm (ISO 5817: B)

No. DL / WL position of<br />fracture

2011 - gas pore

 		Y/N
X

2016 - worm-hole

 		Y/N
X

0301 - slag inclusion

 		Y/N
X

4011 - lack of fusion

 		Y/N
X

4012 - lack of fusion

 		Y/N
X

4013 - lack of fusion

 		Y/N
X

0402 - incomplete penetration (lack of penetration)

 		Y/N
X
  Assessment
accepted / not accepted
WPS-00001-1

X

  

  

  

  

  

  


accepted
WPS-00001-2

  

  

  

  

  

  

  


accepted