technical parameter  |  Catalog-ID 000105

Bm1 
DIN 488-1 B500A
Bm2 
DIN 488-1 B500A
 
 
 
 
 
10.0 mm
 
 
28.0 mm
 
 
 
 
 
 
 
7.0 mm
 
 
 
 
 
 



 

Process parameter

sequence
of weld		 process Transfer
modes		 Welding filler
Dimensions
[mm]		 welding current

[A]		 welding
voltage
[V]		 arc Current
polarity		 wire feed
rate
[m/min]		 welding
speed
[cm/min] / [mm/s]		 heat input
[KJ/mm]
01 111 B Ø 3.2 150 ±10% 24.0 DC(+) 10.8  /  1.80   1.600
02 111 B Ø 3.2 130 ±10% 24.0 DC(+) 12  /  2.00   1.248
03 111 B Ø 3.2 130 ±10% 24.0 DC(+) 12  /  2.00   1.248

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.3
DIN 488-1 B500A
 
Filler metal 1
Material group
FM1
B
 
Norm name ISO
ISO 2560-A-E 42 6 B 32
Norm name AWS
AWS A5.5: E8018-G
Trade name
Castolin 6666
Certificate of Approval
zw_345_10.024.03.pdf
 
parent metal 2 (Bm2)
Material group
1.3
DIN 488-1 B500A
 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval
Protective gas group
  l/min
Norm name ISO
Manufacturer's name
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
Component 1
Component 2
 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 
tungsten elektrode
 Ø/mm
preheating temperature
 °C
Preheat time
 min
interpass temperature
120 °C
cooling rate
 K/h
redrying temperature
 °C
Time
 h
WPQR-no.
Date
02/01/2023
Code/Testing standard
examining body
DEMO-Centrum
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
 
Remarks

Code/Testing standard (ISO 5817: B)

Visual inspection

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 3
Desired value (WPS)
t1  =  10.0 mm     t2  =   
D1  =  28.0 mm     D2  =   
a1  =  7.0 mm     a2  =   
WPS-00105-1 z1 z2 a1 B C D h1 B C D
 Measuring point 1 11.0 11.5  7.8  7.8 - 9.9 7.6 - 10.3 ≥ 6.8  2.4  ≤ 2.6 ≤ 3.3 ≤ 4.9
  z3 z4 a2       h2      
 Measuring point 2 11.1 11.5  7.8  7.8 - 9.9 7.6 - 10.3 ≥ 6.8  2.4  ≤ 2.6 ≤ 3.4 ≤ 4.9
 
WPS-00105-2 z1 z2 a1 B C D h1 B C D
 Measuring point 1 11.0 11.0  7.8  7.8 - 9.9 7.6 - 10.3 ≥ 6.8  2.2  ≤ 2.6 ≤ 3.3 ≤ 4.9
  z3 z4 a2       h2      
 Measuring point 2 11.2 11.0  7.8  7.8 - 9.9 7.6 - 10.3 ≥ 6.8  2.3  ≤ 2.6 ≤ 3.3 ≤ 4.9
 
WPS-00105-3 z1 z2 a1 B C D h1 B C D
 Measuring point 1 10.9 11.0  7.7  7.8 - 9.9 7.6 - 10.3 ≥ 6.8  2.0  ≤ 2.5 ≤ 3.3 ≤ 4.9
  z3 z4 a2       h2      
 Measuring point 2 11.2 11.3  7.9  7.8 - 9.9 7.6 - 10.3 ≥ 6.8  2.2  ≤ 2.6 ≤ 3.4 ≤ 5.0
 
WPS-00105-4 z1 z2 a1 B C D h1 B C D
 Measuring point 1    7.8 - 9.9 7.6 - 10.3 ≥ 6.8   
  z3 z4 a2       h2      
 Measuring point 2    7.8 - 9.9 7.6 - 10.3 ≥ 6.8   
No. DL / WL

0505 - incorrect weld toe

 		Y/N
X

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

 		Y/N
X

0515 - root concavity

 		Y/N
X

5011 - continuous undercut

 		Y/N
X

5012 - intermittent undercut

 		Y/N
X
  Assessment
accepted / not accepted
WPS-00105-1

X

X

  

  

  


accepted
WPS-00105-2

X

  

  

  

X


accepted
WPS-00105-3

  

  

  

  

  


accepted