technical parameter  |  Catalog-ID 000115

Bm1 
EN 10216-1 - P235TR2
Bm2 
EN 10025-2 - S235JR
 
90 °
 
 
0.0 mm
 
 
2.6 mm
 
3.0 mm
 
48.3 mm
 
 
 
1.5 mm
 
 
5.9 mm
 
 
3.0 mm
 
 
 
 
 
 

Process parameter

sequence
of weld		 process Transfer
modes		 Welding filler
Dimensions
[mm]		 welding current

[A]		 welding
voltage
[V]		 arc Current
polarity		 wire feed
rate
[m/min]		 welding
speed
[cm/min] / [mm/s]		 heat input
[KJ/mm]
01 111 RB Ø 2.5 100 ±10% 26.0 DC(-) 6  /  1.00   2.080

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.1
EN 10216-1 - P235TR2
 
Filler metal 1
Material group
FM1
RB
 
Norm name ISO
ISO 2560-A-E 38 2 RB 12
Norm name AWS
AWS.1:E6013
Trade name
CITOREX
Certificate of Approval
zw_1334_10.098.03 - WG 1 - RB.pdf
 
parent metal 2 (Bm2)
Material group
1.1
EN 10025-2 - S235JR
 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval
Protective gas group
  l/min
Norm name ISO
Manufacturer's name
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
WPS/WPQR-115
Component 1
Component 2
 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 
tungsten elektrode
 Ø/mm
preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h
redrying temperature
 °C
Time
 h
WPQR-no.
Date
13/01/2025
Code/Testing standard
BS EN ISO 15612:2004
examining body
Werkskontrolle
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
- Scherenschnitt / Sägeschnitt
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 2 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR
- nach dem Schweißen Schweißspritzer entfernen

Code/Testing standard (ISO 5817: B)

Visual inspection Fracture test

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 4
Desired value (WPS)
t1  =  2.6 mm     t2  =  3.0 mm  
D1  =  48.3 mm     D2  =   
a1  =  3.0 mm     a2  =   
WPS-00115-1 z1 z2 a1 B C D h1 B C D
 Measuring point 1 4.3 4.5  3.0  3.0 - 4.5 2.8 - 4.6 ≥ 2.5  1.5  ≤ 1.6 ≤ 1.9 ≤ 2.5
  z3 z4 a2       h2      
 Measuring point 2 4.3 4.4  3.0  3.0 - 4.5 2.8 - 4.6 ≥ 2.5  1.3  ≤ 1.6 ≤ 1.9 ≤ 2.5
 
WPS-00115-2 z1 z2 a1 B C D h1 B C D
 Measuring point 1 4.4 4.3  3.0  3.0 - 4.5 2.8 - 4.6 ≥ 2.5  1.4  ≤ 1.6 ≤ 1.9 ≤ 2.5
  z3 z4 a2       h2      
 Measuring point 2 4.4 4.4  3.1  3.1 - 4.6 2.9 - 4.7 ≥ 2.6  1.4  ≤ 1.6 ≤ 1.9 ≤ 2.6
 
WPS-00115-3 z1 z2 a1 B C D h1 B C D
 Measuring point 1 4.6 4.5  3.2  3.2 - 4.7 3.0 - 4.8 ≥ 2.7  1.6  ≤ 1.6 ≤ 2.0 ≤ 2.6
  z3 z4 a2       h2      
 Measuring point 2 4.6 4.6  3.3  3.3 - 4.7 3.1 - 4.9 ≥ 2.7  1.6  ≤ 1.7 ≤ 2.0 ≤ 2.6
 
WPS-00115-4 z1 z2 a1 B C D h1 B C D
 Measuring point 1 4.3 4.3  3.0  3.0 - 4.5 2.8 - 4.6 ≥ 2.5  1.3  ≤ 1.6 ≤ 1.9 ≤ 2.5
  z3 z4 a2       h2      
 Measuring point 2 4.5 4.5  3.2  3.2 - 4.7 3.0 - 4.8 ≥ 2.7  1.6  ≤ 1.6 ≤ 2.0 ≤ 2.6
No. DL / WL

0505 - incorrect weld toe

 		Y/N
X
   
   

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

 		Y/N
X

0515 - root concavity

 		Y/N
X

5011 - continuous undercut

 		Y/N
X

5012 - intermittent undercut

 		Y/N
X
   
  Assessment
WPS-00115-1

X

   
  

  

  

  

 

a
WPS-00115-2

X

   
  

  

  

  

 

a
WPS-00115-3

X

   
  

  

  

X

 

a
WPS-00115-4

X

   
  

  

  

  

 

a
WPS-00115-5

  

   
  

  

  

  

 

WPS-00115-6

  

   
  

  

  

  

 

WPS-00115-7

  

   
  

  

  

  

 

WPS-00115-8

  

   
  

  

  

  

 

ISO 9017 / Assessment norm (ISO 5817: B)

No. DL / WL position of<br />fracture

2011 - gas pore

 		Y/N
X

2016 - worm-hole

 		Y/N
X

0301 - slag inclusion

 		Y/N
X

4011 - lack of fusion

 		Y/N
X

4012 - lack of fusion

 		Y/N
X

4013 - lack of fusion

 		Y/N
X

0402 - incomplete penetration (lack of penetration)

 		Y/N
X
  Assessment
WPS-00115-1

X

  

  

  

  

  

  


a
WPS-00115-2

X

  

  

  

  

  

  


a
WPS-00115-3

  

  

  

  

  

  

  


a
WPS-00115-4

  

  

  

  

  

  

  


a
WPS-00115-5

  

  

  

  

  

  

  


WPS-00115-6

  

  

  

  

  

  

  


WPS-00115-7

  

  

  

  

  

  

  


WPS-00115-8