technical parameter  |  Catalog-ID 000118

Bm1 
EN AW-6005A [AlSiMg(A)]
Bm2 
EN AW-6005A [AlSiMg(A)]
 
60 °
 
 
0.0 mm
 
2.0 mm
 
8.0 mm
 
8.0 mm
 
159.0 mm
 
159.0 mm
 
 
2.5 mm
 
3.0 mm
 
21.0 mm
 
4.0 mm
 
 
 
8.0 mm
 
 
 
 



 

Process parameter

sequence
of weld
process Transfer
modes
Welding filler
Dimensions
[mm]
welding current

[A]
welding
voltage
[V]
arc Current
polarity
wire feed
rate
[m/min]
welding
speed
[cm/min] / [mm/s]
heat input
[KJ/mm]
01 141 S Ø 3.2 170 ±10% 24.0 AC
02 141 S Ø 3.2 210 ±10% 27.0 AC
03 141 S Ø 3.2 190 ±10% 26.5 AC

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
23.1
EN AW-6005A [AlSiMg(A)]

 
Filler metal 1
Material group
S
 
Norm name ISO
ISO 18273-S Al 4043 (AlSi5)
Norm name AWS
AWS A5.10: ER4043
Trade name
CastoWig 45803 W
Certificate of Approval
 
parent metal 2 (Bm2)
Material group
23.1
EN AW-6005A [AlSiMg(A)]

 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval

Protective gas group
ISO 14175 - I1
19
  l/min
Norm name ISO
ISO 14175 - I1
Manufacturer's name
Argon 4.6 (Linde AG)
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
Component 1
Component 2

 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 

tungsten elektrode
WC 20
3.2 Ø/mm

preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h

redrying temperature
 °C
Time
 h
WPQR-no.
Date
Code/Testing standard
examining body
WPQR-report
 
weld preparation
- Sägeschnitt / Phase andrehen
- In der Schweißzone absolut Öl- Fettfrei (Reinigung z.B. mit Aceton)
- Zusatzwerkstoff Schmirgeln und ggf. mit Aceton reinigen
- Fixieren mit min 2 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR

Code/Testing standard (ISO 10042: B)

Visual inspection Radiographic testing

ISO 17637 / Assessment norm (ISO 10042: B)

Number of samples 1
Desired value (WPS)
t1  =  8.0 mm     t2  =  8.0 mm  
D1  =  159.0 mm     D2  =  159.0 mm  
s1  =  8.0 mm     s2  =   
b1  =  21.0 mm     b3  =  4.0 mm  
WPS-00118 1 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1  21.0   3.0   0.0 - 3.6  0.0 - 4.7  0.0 - 5.7   Measuring point 2 21.2  3.3   0.0 - 3.6  0.0 - 4.7  0.0 - 5.7
WPS-00118 1 WL b3 h3         b4 h4      
  Measuring point 1 4.3  1.8   0.0 - 3.0  0.0 - 4.0  0.0 - 6.0   Measuring point 2 4.5  1.6   0.0 - 3.0  0.0 - 4.0  0.0 - 6.0
 
WPS-00118 2 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WPS-00118 2 WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
WPS-00118 3 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WPS-00118 3 WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
WPS-00118 4 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WPS-00118 4 WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
No. DL / WL

0506 - weld metal overflow

Y/N
X

0507 - linear misalignment

Y/N
X

0511 - incompletely filled groove

Y/N
X

0515 - root concavity

Y/N
X

5011 - continuous undercut

Y/N
X

5012 - intermittent undercut

Y/N
X
   
   
  Assessment
accepted / not accepted
WPS-00118-1

  

X

  

  

  

  

   

accepted
WPS-00118-1

  

  

  

  

  

X

   

accepted

  

  

  

  

  

  

   


  

  

  

  

  

  

   


  

  

  

  

  

  

   


  

  

  

  

  

  

   


  

  

  

  

  

  

   


  

  

  

  

  

  

   

ISO 17636 / Assessment norm (ISO 10675-1)

No.
Densitometry
Radiographic quality level BPK F  

2011 - gas pore

Y/N
X

2012 - uniformly distributed porosity

Y/N
X

2016 - worm-hole

Y/N
X

0303 - oxide inclusion

Y/N
X

0401 - lack of fusion

Y/N
X

0402 - incomplete penetration (lack of penetration)

Y/N
X

5011 - continuous undercut

Y/N
X
   
  Assessment
accepted / not accepted
0.00
  

  

  

  

  

  

  

 

0.00
  

  

  

  

  

  

  

 

0.00
  

  

  

  

  

  

  

 

0.00
  

  

  

  

  

  

  

 

0.00
  

  

  

  

  

  

  

 

0.00
  

  

  

  

  

  

  

 

0.00
  

  

  

  

  

  

  

 

0.00