technical parameter  |  Catalog-ID 000168

Bm1 
EN 10025-2 - S235JR
Bm2 
EN 10025-2 - S235JR
 
50 °
 
 
1.2 mm
 
0.5 mm
 
12.0 mm
 
12.0 mm
 
 
 
 
1.5 mm
 
2.0 mm
 
16.0 mm
 
2.5 mm
 
 
 
 
 
 
 

Process parameter

sequence
of weld
process Transfer
modes
Welding filler
Dimensions
[mm]
welding current

[A]
welding
voltage
[V]
arc Current
polarity
wire feed
rate
[m/min]
welding
speed
[cm/min] / [mm/s]
heat input
[KJ/mm]
01 135 D S Ø 1.2 110 ±10% 18.5 DC(+) 30  /  5.00   0.326
02 135 D S Ø 1.2 160 ±10% 20.2 DC(+) 27  /  4.50   0.575
03 135 D S Ø 1.2 160 ±10% 20.2 DC(+) 21  /  3.50   0.739
04 135 D S Ø 1.2 160 ±10% 20.2 DC(+) 18  /  3.00   0.862

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.1
EN 10025-2 - S235JR

 
Filler metal 1
Material group
FM1
S
 
Norm name ISO
ISO 14341-A-G3Si1
Norm name AWS
AWS A5.18: ER70
Trade name
Carbofil 1
Certificate of Approval
 
parent metal 2 (Bm2)
Material group
1.1
EN 10025-2 - S235JR

 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval

Protective gas group
ISO 14175 - M21
12
  l/min
Norm name ISO
ISO 14175 - M21 - ArC - 18
Manufacturer's name
CORGON® 18 (Linde AG)
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
Component 1
Component 2

 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 

tungsten elektrode
 Ø/mm

preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h

redrying temperature
 °C
Time
 h
WPQR-no.
Date
Code/Testing standard
examining body
WPQR-report
 
weld preparation
- Brennschnitt
- Zunder entfernen
 
Remarks
- nach dem Schweißen Schweißpritzer entfernen
Document read in

Code/Testing standard ()

Visual inspection

ISO 17637 / Assessment norm  ()

Number of samples
Desired value (WPS)
t1  =  12.0 mm     t2  =  12.0 mm  
D1  =      D2  =   
s1  =      s2  =   
b1  =  16.0 mm     b3  =  2.5 mm  
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
No. DL / WL

0505 - incorrect weld toe

Y/N
X

0509 - leading weld metal

Y/N
X

0511 - incompletely filled groove

Y/N
X
   

0515 - root concavity

Y/N
X

5011 - continuous undercut

Y/N
X

5012 - intermittent undercut

Y/N
X

5013 - shrinkage grooves

Y/N
X
  Assessment