technical parameter  |  Catalog-ID 000182

Bm1 
EN 10025-2 - S355J2
Bm2 
EN 10025-2 - S355J2
 
60 °
 
 
1.5 mm
 
1.0 mm
 
5.0 mm
 
5.0 mm
 
 
 
 
1.5 mm
 
2.5 mm
 
10.0 mm
 
1.0 mm
 
 
 
0.0 mm
 
 
 
 



 

Process parameter

sequence
of weld
process Transfer
modes
Welding filler
Dimensions
[mm]
welding current

[A]
welding
voltage
[V]
arc Current
polarity
wire feed
rate
[m/min]
welding
speed
[cm/min] / [mm/s]
heat input
[KJ/mm]
01 111 B Ø 2.5 80 ±10% 22.0 DC(+) 6.6  /  1.10   1.280
02 111 B Ø 2.5 100 ±10% 27.0 DC(+) 9  /  1.50   1.440

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.2
EN 10025-2 - S355J2

 
Filler metal 1
Material group
FM1
B
 
Norm name ISO
ISO 2560-A-E 42 6 B 32
Norm name AWS
AWS A5.5: E8018-G
Trade name
Castolin 6666
Certificate of Approval
 
parent metal 2 (Bm2)
Material group
1.2
EN 10025-2 - S355J2

 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval

Protective gas group
Norm name ISO
Manufacturer's name
backing gas
Norm name ISO
Manufacturer's name
Protective gas group
Norm name ISO
Manufacturer's name

other parameters

internal no.
Component 1
Component 2

 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 

tungsten elektrode
 Ø/mm

preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h

redrying temperature
 °C
Time
 h
WPQR-no.
Date
Code/Testing standard
examining body
WPQR-report
 
weld preparation
- Brennschnitt (ggf. Brennfugen schleifen)
- im Schweißnahtbereich Zunder-,Öl- und Fettfrei
 
Remarks
Document read in

Code/Testing standard (ISO 5817: B)

Visual inspection

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 1
Desired value (WPS)
t1  =  5.0 mm     t2  =  5.0 mm  
D1  =      D2  =   
s1  =      s2  =   
b1  =  10.0 mm     b3  =  1.0 mm  
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
No. DL / WL

0505 - incorrect weld toe

Y/N
X

0509 - leading weld metal

Y/N
X

0511 - incompletely filled groove

Y/N
X
   

0515 - root concavity

Y/N
X

5011 - continuous undercut

Y/N
X

5012 - intermittent undercut

Y/N
X

5013 - shrinkage grooves

Y/N
X
  Assessment
accepted / not accepted