technical parameter  |  Catalog-ID 000220

Bm1 
EN 10025-2 - S235JR
Bm2 
EN 10025-2 - S235JR
 
92 °
 
 
0.0 mm
 
 
12.0 mm
 
12.0 mm
 
 
 
 
1.5 mm
 
 
16.0 mm
 
 
8.0 mm
 
 
 
 
 
 



 

Process parameter

sequence
of weld
process Transfer
modes
Welding filler
Dimensions
[mm]
welding current

[A]
welding
voltage
[V]
arc Current
polarity
wire feed
rate
[m/min]
welding
speed
[cm/min] / [mm/s]
heat input
[KJ/mm]
01 111 B Ø 3.2 150 ±10% 27.0 DC(+) 6  /  1.00   3.240
02 111 B Ø 3.2 140 ±10% 26.7 DC(+) 7.2  /  1.20   2.492
03 111 B Ø 3.2 140 ±10% 26.7 DC(+) 7.2  /  1.20   2.492
04 111 B Ø 3.2 140 ±10% 26.7 DC(+) 7.2  /  1.20   2.492
05 111 B Ø 3.2 140 ±10% 26.7 DC(+) 7.2  /  1.20   2.492

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.1
EN 10025-2 - S235JR

 
Filler metal 1
Material group
FM1
B
 
Norm name ISO
ISO 2560-A-E 42 6 B 32
Norm name AWS
AWS A5.5: E8018-G
Trade name
Castolin 6666
Certificate of Approval
 
parent metal 2 (Bm2)
Material group
1.1
EN 10025-2 - S235JR

 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval

Protective gas group
Norm name ISO
Manufacturer's name
backing gas
Norm name ISO
Manufacturer's name
Protective gas group
Norm name ISO
Manufacturer's name

other parameters

internal no.
Component 1
Component 2

 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 

tungsten elektrode
 Ø/mm

preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h

redrying temperature
 °C
Time
 h
WPQR-no.
WPQR 0063
Date
Code/Testing standard
examining body
WPQR-report
 
weld preparation
- Brennschnitt
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR
- Schlacke und Schweißspritzer entfernen
Document read in

Code/Testing standard ()

Visual inspection

ISO 17637 / Assessment norm  ()

Number of samples
Desired value (WPS)
t1  =  12.0 mm     t2  =  12.0 mm  
D1  =      D2  =   
a1  =  8.0 mm     a2  =   
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
 
z1 z2 a1 B C D h1 B C D
 Measuring point 1    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
  z3 z4 a2       h2      
 Measuring point 2    0.0 - 0.0 0.0 - 0.0 ≥ 0.0   
No. DL / WL

0505 - incorrect weld toe

Y/N
X

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

Y/N
X

0515 - root concavity

Y/N
X

5011 - continuous undercut

Y/N
X

5012 - intermittent undercut

Y/N
X
  Assessment
accepted / not accepted