technical parameter  |  Catalog-ID 000003

Bm1 
EN 10025-2 - S355J2
Bm2 
EN 10025-2 - S355J2
 
 
 
2.5 mm
 
 
3.0 mm
 
3.0 mm
 
 
 
 
1.5 mm
 
1.0 mm
 
7.0 mm
 
3.0 mm
 
 
 
 mm
 
 
 
 



 
Angle of the welding torch
110 °

Process parameter

sequence
of weld
process Transfer
modes
Welding filler
Dimensions
[mm]
welding current

[A]
welding
voltage
[V]
arc Current
polarity
wire feed
rate
[m/min]
welding
speed
[cm/min] / [mm/s]
heat input
[KJ/mm]
01 111 B Ø 2.5 85 ±10% 22.0 DC(+) 15  /  2.50   0.598

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.2
EN 10025-2 - S355J2

 
Filler metal 1
Material group
FM1
B
 
Norm name ISO
ISO 2560-A-E 42 6 B 32
Norm name AWS
AWS A5.5: E8018-G
Trade name
Castolin 6666
Certificate of Approval
 
parent metal 2 (Bm2)
Material group
1.2
EN 10025-2 - S355J2

 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval

Protective gas group
  l/min
Norm name ISO
Manufacturer's name
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
WPS/WPQR-003-01
Component 1
Component 2

 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 

tungsten elektrode
 Ø/mm

preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h

redrying temperature
350 °C
Time
2.0 h
WPQR-no.
WPQR-003
Date
02/01/2023
Code/Testing standard
BS EN ISO 15611:2003
examining body
DEMO-Centrum
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
- Scherenschnitt
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR
- Schlacke und Schweißspritzer entfernen

Code/Testing standard (ISO 5817: B)

Visual inspection

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 1
Desired value (WPS)
t1  =  3.0 mm     t2  =  3.0 mm  
D1  =      D2  =   
s1  =      s2  =   
b1  =  7.0 mm     b3  =  3.0 mm  
WPS-00003-1 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1  6.8   0.6   0.0 - 1.7  0.0 - 2.0  0.0 - 2.7   Measuring point 2 7.0  0.5   0.0 - 1.7  0.0 - 2.0  0.0 - 2.8
WPS-00003-1 WL b3 h3         b4 h4      
  Measuring point 1 2.0  1.0   0.0 - 1.2  0.0 - 1.6  0.0 - 2.2   Measuring point 2 2.1  1.1   0.0 - 1.2  0.0 - 1.6  0.0 - 2.3
 
WPS-00003-2 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WPS-00003-2 WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
WPS-00003-3 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WPS-00003-3 WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
 
WPS-00003-4 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1   Measuring point 2
WPS-00003-4 WL b3 h3         b4 h4      
  Measuring point 1   Measuring point 2
No. DL / WL

0505 - incorrect weld toe

Y/N
X

0509 - leading weld metal

Y/N
X

0511 - incompletely filled groove

Y/N
X
   

0515 - root concavity

Y/N
X

5011 - continuous undercut

Y/N
X

5012 - intermittent undercut

Y/N
X

5013 - shrinkage grooves

Y/N
X
  Assessment
accepted / not accepted
WPS-00003-1

  

  

  

 
  

  

X

  


accepted
WPS-00003-1

  

  

  

 
  

  

  

  


accepted