technical parameter  |  Catalog-ID 000094

Bm1 
EN 10088-3 - X5CrNi18-10
Bm2 
EN 10088-3 - X5CrNi18-10
 
 
 
0.5 mm
 
 
2.0 mm
 
2.0 mm
 
21.3 mm
 
21.3 mm
 
 
1.0 mm
 
1.0 mm
 
3.0 mm
 
1.0 mm
 
 
 
 
 
 
 

Process parameter

sequence
of weld		 process Transfer
modes		 Welding filler
Dimensions
[mm]		 welding current

[A]		 welding
voltage
[V]		 arc Current
polarity		 wire feed
rate
[m/min]		 welding
speed
[cm/min] / [mm/s]		 heat input
[KJ/mm]
01 141 S Ø 2.4 60 ±10% 14.0 DC(-)

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
8.1
EN 10088-3 - X5CrNi18-10
 
Filler metal 1
Material group
FM5
S
 
Norm name ISO
ISO 14343-A-W 19 12 3 Nb
Norm name AWS
Trade name
CastoWig 45553 WS
Certificate of Approval
zw_649_43.024.10 - WG 8.1.pdf
 
parent metal 2 (Bm2)
Material group
8.1
EN 10088-3 - X5CrNi18-10
 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval
Protective gas group
ISO 14175 - I1
12
  l/min
Norm name ISO
ISO 14175 - I1
Manufacturer's name
Argon 4.6 (Linde AG)
backing gas
ISO 14175 - N5
2
  l/min
Norm name ISO
ISO 14175 - N5 - NH - 30
Manufacturer's name
Formiergas 70/30 (Linde AG)
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
WPS/WPQR-94
Component 1
Component 2
 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 
tungsten elektrode
WC 20
2.4 Ø/mm
preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h
redrying temperature
 °C
Time
 h
WPQR-no.
Date
13/01/2025
Code/Testing standard
BS EN ISO 15612:2004
examining body
Werkskontrolle
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
- Sägeschnitt
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR- Nach dem Schweißen Anlassfarben beseitigen

Code/Testing standard (ISO 5817: B)

Visual inspection Radiographic testing

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 4
Desired value (WPS)
t1  =  2.0 mm     t2  =  2.0 mm  
D1  =  21.3 mm     D2  =  21.3 mm  
s1  =      s2  =   
b1  =  3.0 mm     b3  =  1.0 mm  
WPS-00094-1 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1  3.0   1.0   0.0 - 1.3  0.0 - 1.4  0.0 - 1.8   Measuring point 2 3.1  1.0   0.0 - 1.3  0.0 - 1.5  0.0 - 1.8
WPS-00094-1 WL b3 h3         b4 h4      
  Measuring point 1 1.5  0.6   0.0 - 1.1  0.0 - 1.4  0.0 - 1.9   Measuring point 2 1.5  0.6   0.0 - 1.1  0.0 - 1.4  0.0 - 1.9
 
WPS-00094-2 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1 3.1  1.2   0.0 - 1.3  0.0 - 1.5  0.0 - 1.8   Measuring point 2 3.2  0.9   0.0 - 1.3  0.0 - 1.5  0.0 - 1.8
WPS-00094-2 WL b3 h3         b4 h4      
  Measuring point 1 1.5  0.6   0.0 - 1.1  0.0 - 1.4  0.0 - 1.9   Measuring point 2 1.4  0.5   0.0 - 1.1  0.0 - 1.4  0.0 - 1.8
 
WPS-00094-3 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1 3.2  1.2   0.0 - 1.3  0.0 - 1.5  0.0 - 1.8   Measuring point 2 3.2  1.3   0.0 - 1.3  0.0 - 1.5  0.0 - 1.8
WPS-00094-3 WL b3 h3         b4 h4      
  Measuring point 1 1.5  0.6   0.0 - 1.1  0.0 - 1.4  0.0 - 1.9   Measuring point 2 1.5  0.6   0.0 - 1.1  0.0 - 1.4  0.0 - 1.9
 
WPS-00094-4 DL b1 h1 B C D   b2 h2 B C D
  Measuring point 1 3.0  1.0   0.0 - 1.3  0.0 - 1.4  0.0 - 1.8   Measuring point 2 3.2  1.0   0.0 - 1.3  0.0 - 1.5  0.0 - 1.8
WPS-00094-4 WL b3 h3         b4 h4      
  Measuring point 1 1.5  0.6   0.0 - 1.1  0.0 - 1.4  0.0 - 1.9   Measuring point 2 1.5  0.6   0.0 - 1.1  0.0 - 1.4  0.0 - 1.9
No. DL / WL

0505 - incorrect weld toe

 		Y/N
X

0509 - leading weld metal

 		Y/N
X

0511 - incompletely filled groove

 		Y/N
X
   

0515 - root concavity

 		Y/N
X

5011 - continuous undercut

 		Y/N
X

5012 - intermittent undercut

 		Y/N
X

5013 - shrinkage grooves

 		Y/N
X
  Assessment
WPS-00094-1

  

  

  

 
  

  

  

  


a
WPS-00094-1

  

  

  

 
  

  

X

  


a
WPS-00094-2

  

  

  

 
  

  

  

  


WPS-00094-2

  

  

  

 
  

  

X

  


a
WPS-00094-3

  

  

  

 
  

  

  

  


WPS-00094-3

  

  

  

 
  

  

X

  


a
WPS-00094-4

  

  

  

 
  

  

  

  


WPS-00094-4

  

  

  

 
  

  

  

  


ISO 17636 / Assessment norm (ISO 10675-1)

No.
Densitometry
Radiographic quality level BPK F  

2011 - gas pore

 		Y/N
X

2016 - worm-hole

 		Y/N
X

0301 - slag inclusion

 		Y/N
X

4011 - lack of fusion

 		Y/N
X

4012 - lack of fusion

 		Y/N
X

4013 - lack of fusion

 		Y/N
X

0402 - incomplete penetration (lack of penetration)

 		Y/N
X

5011 - continuous undercut

 		Y/N
X
  Assessment
WPS-00094-1
0.00
X

  

  

  

  

  

  

  


a
WPS-00094-2
0.00
  

X

  

  

  

  

  

  


a
WPS-00094-3
0.00
X

  

  

  

  

  

  

  


a
WPS-00094-4
0.00
  

  

  

  

  

  

  

X


a
WPS-00094-5
0.00
  

  

  

  

  

  

  

  


WPS-00094-6
0.00
  

  

  

  

  

  

  

  


WPS-00094-7
0.00
  

  

  

  

  

  

  

  


WPS-00094-8
0.00