technical parameter  |  Catalog-ID 000007

Bm1 
EN 10025-2 - S235JR
Bm2 
EN 10025-2 - S235JR
 
91 °
 
 
0.0 mm
 
 
5.0 mm
 
5.0 mm
 
 
 
 
1.2 mm
 
 
6.9 mm
 
 
3.5 mm
 
 
 
 
 
 



 

Process parameter

sequence
of weld		 process Transfer
modes		 Welding filler
Dimensions
[mm]		 welding current

[A]		 welding
voltage
[V]		 arc Current
polarity		 wire feed
rate
[m/min]		 welding
speed
[cm/min] / [mm/s]		 heat input
[KJ/mm]
01 135 D S Ø 1.0 230 ±10% 27.0 DC(+) 9.33 48.6  /  8.10   0.613

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.1
EN 10025-2 - S235JR
 
Filler metal 1
Material group
FM1
S
 
Norm name ISO
ISO 14341-A-G 42 4 M21 3Si1
Norm name AWS
Trade name
CASTOMAG 45202
Certificate of Approval
zw_1332_42.024.18 - WG 1.2.pdf
 
parent metal 2 (Bm2)
Material group
1.1
EN 10025-2 - S235JR
 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval
Protective gas group
ISO 14175 - C1
10
  l/min
Norm name ISO
ISO 14175 - C1
Manufacturer's name
Kohlendioxid (Linde AG)
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
WPS/WPQR-007-01
Component 1
Component 2
 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 
tungsten elektrode
 Ø/mm
preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h
redrying temperature
 °C
Time
 h
WPQR-no.
WPQR-007
Date
02/01/2023
Code/Testing standard
BS EN ISO 15611:2003
examining body
DEMO-Centrum
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
- Scherenschnitt
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR

Code/Testing standard (ISO 5817: B)

Visual inspection Fracture test

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 1
Desired value (WPS)
t1  =  5.0 mm     t2  =  5.0 mm  
D1  =      D2  =   
a1  =  3.5 mm     a2  =   
WPS-00007-1 z1 z2 a1 B C D h1 B C D
 Measuring point 1 5.0 5.2  3.5  3.5 - 5.1 2.9 - 5.2 ≥ 2.9  0.8  ≤ 1.7 ≤ 2.1 ≤ 2.8
  z3 z4 a2       h2      
 Measuring point 2 5.0 5.1  3.5  3.5 - 5.1 2.9 - 5.2 ≥ 2.9  1.0  ≤ 1.7 ≤ 2.1 ≤ 2.8
 
WPS-00007-2 z1 z2 a1 B C D h1 B C D
 Measuring point 1    3.5 - 5.1 2.9 - 5.2 ≥ 2.9   
  z3 z4 a2       h2      
 Measuring point 2    3.5 - 5.1 2.9 - 5.2 ≥ 2.9   
 
WPS-00007-3 z1 z2 a1 B C D h1 B C D
 Measuring point 1    3.5 - 5.1 2.9 - 5.2 ≥ 2.9   
  z3 z4 a2       h2      
 Measuring point 2    3.5 - 5.1 2.9 - 5.2 ≥ 2.9   
 
WPS-00007-4 z1 z2 a1 B C D h1 B C D
 Measuring point 1    3.5 - 5.1 2.9 - 5.2 ≥ 2.9   
  z3 z4 a2       h2      
 Measuring point 2    3.5 - 5.1 2.9 - 5.2 ≥ 2.9   
No. DL / WL

0505 - incorrect weld toe

 		Y/N
X

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

 		Y/N
X

0515 - root concavity

 		Y/N
X

5011 - continuous undercut

 		Y/N
X

5012 - intermittent undercut

 		Y/N
X
  Assessment
accepted / not accepted
WPS-00007-1

  

X

  

  

  


accepted

  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  


ISO 9017 / Assessment norm (ISO 5817: B)

No. DL / WL position of<br />fracture

2011 - gas pore

 		Y/N
X

2016 - worm-hole

 		Y/N
X

0301 - slag inclusion

 		Y/N
X

4011 - lack of fusion

 		Y/N
X

4012 - lack of fusion

 		Y/N
X

4013 - lack of fusion

 		Y/N
X

0402 - incomplete penetration (lack of penetration)

 		Y/N
X
  Assessment
accepted / not accepted
WPS-00007-1

X

  

  

  

  

  

  


accepted