technical parameter  |  Catalog-ID 000008

Bm1 
EN 10025-3 - S355N
Bm2 
EN 10025-3 - S355N
 
93 °
 
 
0.0 mm
 
 
12.0 mm
 
12.0 mm
 
 
 
 
1.2 mm
 
 
16.0 mm
 
 
8.0 mm
 
 
 
 
 
 



 

Process parameter

sequence
of weld
process Transfer
modes
Welding filler
Dimensions
[mm]
welding current

[A]
welding
voltage
[V]
arc Current
polarity
wire feed
rate
[m/min]
welding
speed
[cm/min] / [mm/s]
heat input
[KJ/mm]
01 135 D S Ø 1.2 180 ±10% 26.0 DC(+) 384  /  64.00   0.059
02 135 D S Ø 1.2 160 ±10% 24.5 DC(+) 360  /  60.00   0.052
03 135 D S Ø 1.2 160 ±10% 24.5 DC(+) 360  /  60.00   0.052

parent metal / welding consumables / Shielding gases

 
parent metal 1 (Bm1)
Material group
1.2
EN 10025-3 - S355N

 
Filler metal 1
Material group
FM1
S
 
Norm name ISO
ISO 14341-A: G 42 4 M G3Si1
Norm name AWS
AWS A5.18: ER70S-G
Trade name
CastoMag 45202
Certificate of Approval
 
parent metal 2 (Bm2)
Material group
1.2
EN 10025-3 - S355N

 
Filler metal 2
Material group
 
Norm name ISO
Norm name AWS
Trade name
Certificate of Approval

Protective gas group
ISO 14175 - M21
10
  l/min
Norm name ISO
ISO 14175 - M21 - ArC - 18
Manufacturer's name
CORGON® 18 (Linde AG)
backing gas
  l/min
Norm name ISO
Manufacturer's name
Protective gas group
  l/min
Norm name ISO
Manufacturer's name

other parameters

internal no.
WPS/WPQR-008-01
Component 1
Component 2

 
Impulse welding
 
Basic
 
pulse
welding voltage
 V
 
 V
welding current
 A
 
 A
Pulse frequency
 Hz
pulse time
 

tungsten elektrode
 Ø/mm

preheating temperature
 °C
Preheat time
 min
interpass temperature
 °C
cooling rate
 K/h

redrying temperature
 °C
Time
 h
WPQR-no.
WPQR-0008-01
Date
02/01/2023
Code/Testing standard
BS EN ISO 15611:2003
examining body
DEMO-Centrum
WPQR-report
Bericht über die interne Qualifizierung
 
weld preparation
- Brennschneiden
- Verunreinigungen im Schweißnahtbereich (Zunder, Öl, Farbe, Rost usw.) entfernen
- Fixieren mit min 3 Heftstellen oder Spannvorrichtung
 
Remarks
- nach Abs. 6.3 der ISO 9606 müssen die Prüfstücke in der Wurzel und Decklage zumindest eine Unterbrechung und einen Wiederansatz haben.
- Abweichungen Außerhalb der zulässigen Toleranzen der WPS bedürfen einer erneuten WPQR
- Schlacke und Schweißspritzer entfernen

Code/Testing standard (ISO 5817: B)

Visual inspection Fracture test

ISO 17637 / Assessment norm  (ISO 5817: B)

Number of samples 2
Desired value (WPS)
t1  =  12.0 mm     t2  =  12.0 mm  
D1  =      D2  =   
a1  =  8.0 mm     a2  =   
WPS-00008-1 z1 z2 a1 B C D h1 B C D
 Measuring point 1 11.3 11.3  8.0  8.0 - 10.2 7.0 - 10.6 ≥ 6.9  2.5  ≤ 2.6 ≤ 3.4 ≤ 5.0
  z3 z4 a2       h2      
 Measuring point 2 11.4 11.5  8.1  8.0 - 10.2 7.0 - 10.6 ≥ 6.9  2.0  ≤ 2.6 ≤ 3.4 ≤ 5
 
WPS-00008-2 z1 z2 a1 B C D h1 B C D
 Measuring point 1 11.5 11.5  8.1  8.0 - 10.2 7.0 - 10.6 ≥ 6.9  2.6  ≤ 2.6 ≤ 3.4 ≤ 5
  z3 z4 a2       h2      
 Measuring point 2 11.3 11.4  8.0  8.0 - 10.2 7.0 - 10.6 ≥ 6.9  2.2  ≤ 2.6 ≤ 3.4 ≤ 5.0
 
WPS-00008-3 z1 z2 a1 B C D h1 B C D
 Measuring point 1    8.0 - 10.2 7.0 - 10.6 ≥ 6.9   
  z3 z4 a2       h2      
 Measuring point 2    8.0 - 10.2 7.0 - 10.6 ≥ 6.9   
 
WPS-00008-4 z1 z2 a1 B C D h1 B C D
 Measuring point 1    8.0 - 10.2 7.0 - 10.6 ≥ 6.9   
  z3 z4 a2       h2      
 Measuring point 2    8.0 - 10.2 7.0 - 10.6 ≥ 6.9   
No. DL / WL

0505 - incorrect weld toe

Y/N
X

0512 - excessive asymmetry of fillet weld (excessive unequal leg length)

Y/N
X

0515 - root concavity

Y/N
X

5011 - continuous undercut

Y/N
X

5012 - intermittent undercut

Y/N
X
  Assessment
accepted / not accepted
WPS-00008-1

X

X

  

  

  


accepted
WPS-00008-2

X

  

  

  

X


accepted

  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  



  

  

  

  

  


ISO 9017 / Assessment norm (ISO 5817: B)

No. DL / WL position of<br />fracture

2011 - gas pore

Y/N
X

2016 - worm-hole

Y/N
X

0301 - slag inclusion

Y/N
X

4011 - lack of fusion

Y/N
X

4012 - lack of fusion

Y/N
X

4013 - lack of fusion

Y/N
X

0402 - incomplete penetration (lack of penetration)

Y/N
X
  Assessment
accepted / not accepted
WPS-00008-1

  

X

  

  

  

  

  


accepted
WPS-00008-2

X

  

  

  

  

  

  


accepted